The development of this type of engine was important for its use in steamships as by exhausting to a condenser the water can be reclaimed to feed the boiler, which is unable to use seawater. Land-based steam engines could exhaust much of their steam, as feed water was usually readily available. Prior to and during World War II, the expansion engine dominated marine applications where high vessel speed was not essential. It was however superseded by the steam turbine where speed was required, for instance in warships and ocean liners. HMS Dreadnought of 1905 was the first major warship to replace the proven technology of the reciprocating engine with the then novel steam turbine.
Another type of steam engine is the uniflow type, the name deriving from the fact that steam flowed in one direction only in each half of the cylinder. Thermal efficiency was increased in the compound and multiple expansion types by separating expansion into steps in separate cylinders. In the uniflow design, thermal efficiency is achieved by having a temperature gradient across the cylinder. Steam always enters at the hot ends of the cylinder and exhausts through ports at the cooler centre. By this means the relative heating and cooling of the cylinder walls is reduced.
Steam entry is controlled by poppet valves (which act similarly to those used in internal combustion engines) that are operated by a camshaft. The inlet valves open to admit steam when minimum expansion volume has been reached at the start of the stroke. For a period of the crank cycle steam is admitted and the poppet inlet is then closed, allowing continued expansion of the steam during the stroke, driving the piston. Near the end of the stroke the piston will expose a ring of exhaust ports mounted radially around the centre of the cylinder. These ports are connected by a manifold and piping to the condenser, lowering the pressure in the chamber to below that of the atmosphere causing rapid exhausting. Continued rotation of the crank moves the piston. From the animation the features of a uniflow engine can be seen, with a large piston almost half the length of the cylinder, poppet inlet valves at either end, a camshaft (whose motion is derived from that of the driveshaft) and a central ring of exhaust ports.
The beauty of the uniflow engine was that it potentially allowed great expansion in a single cylinder without the risk of condensation forming, promising high thermal efficiency. The exhaust ports were only open for a short period of the stroke, therefore not all expanded steam was able to exhaust. This remaining steam was compressed by the returning piston and was thermodynamically desirable as it preheated the hot end of the cylinder before the admission of steam. However, the risk of excessive compression often resulted in small auxiliary exhaust ports being included at the cylinder heads. Such a design may be called a semi-uniflow engine.
In practice the uniflow engine has a number of operational shortcomings. The large expansion ratio requires a large cylinder volume. To gain the maximum potential work from this a high reciprocation rate was required, typically 80% faster than a double-acting engine. This caused the opening times of the inlet valves to be very short, putting great strain on a delicate mechanical part. In order to withstand the huge mechanical forces encountered, engines had to be heavily built and a large flywheel was required to smooth out the variations in torque as the steam pressure rapidly rose and fell in the cylinder. Additionally, as there was a thermal gradient across the cylinder, the metal of the wall expanded to different extents. This required precise boring of the cylinder barrel to be wider in the cool centre than at the hot ends. If the cylinder was not heated correctly, or if water entered, the delicate balance could be upset causing seizure mid-stroke or, potentially, destruction.
Engines of this type always have multiple cylinders in an inline arrangement and may be single or double acting. A particular advantage of this type is that the valves may be operated by the effect of multiple camshafts, and by changing the relative phase of these camshafts, the amount of steam admitted may be increased for high torque at low speed and may be decreased at cruising speed for economy of operation, and by changing the absolute phase the engine's direction of rotation may be changed. The uniflow design also maintains a constant temperature gradient through the cylinder, avoiding passing hot and cold steam through the same end of the cylinder.
The uniflow engine was first used in Britain in 1827 by Jacob Perkins and was patented in 1885 by Leaonard Jennett Todd. It was popularised by German engineer Johann Stumpf in 1909, with the first commercial stationary engine produced a year previously in 1908.
The uniflow principle was mainly used for in industrial power generation, but was also tried in a few railway locomotives in England, such as The NER Uniflow Locomotive No 825 of 1913, The NER Uniflow Locomotive No 2212 of 1919, and The Midland Railway Paget locomotive. Experiments were also made in the USA and Russia. In no case were the results encouraging enough for further development to be undertaken.
The final evolution of the Uniflow engine occurred in the USA during the late 1930s and 1940s by the Skinner Engine Company with the development of the Compound Unaflow Marine Steam Engine. This engine operated in a steeple compound configuration and provided efficiencies approaching contemporary diesels. Many bulk carriers and ferries on the Great Lakes were so equipped, several of which are still operating.
Turbine engines
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A steam turbine consists of an alternating series of rotating discs mounted on a drive shaft, rotors, and static discs fixed to the turbine casing, stators. The rotors have a propellor-like arrangement of blades at the outer edge. Steam acts upon these blades, producing rotary motion. The stator consists of a similar, but fixed, series of blades that serve to redirect the steam flow onto the next rotor stage. A steam turbine exhausts into a condenser that provides a vacuum. The stages of a steam turbine are typically arranged to extract the maximum potential work from a specific velocity and pressure of steam, giving rise to a series of variably sized high and low pressure stages. Turbines rotate at very high speed, therefore are usually connected to reduction gearing to drive another mechanism, such as a ship's propeller, at a lower speed. A turbine rotor is also capable of providing power when rotating in one direction only. Therefore a reversing stage or gearbox is usually required where power is required in the opposite direction.
The main use for steam turbines is in electricity generation and as marine prime movers. In the former, the high speed of rotation is an advantage, and in both cases the relative bulk is not a disadvantage. Virtually all nuclear power plants and submarines, and some ships, generate electricity by heating water to provide steam that drives a turbine connected to an electrical generator. A limited number of steam turbine railroad locomotives were manufactured . While they met with some success for long haul freight operations in Sweden and elsewhere, steam turbines were not ideally suited to the railroad environment. Turbine locomotives did not persist in the railway world and were replaced by diesel locomotives.
Steam turbines provide direct rotational force and therefore do not require a linkage mechanism to convert reciprocating to rotary motion. Thus, they produce smoother rotational forces on the output shaft. This contributes to a lower maintenance requirement and less wear on the machinery they power than a comparable reciprocating engine.
Other engines
Other types of steam engine have been produced and proposed, but have not been nearly so widely adopted as reciprocating or turbine engines.
Rotary steam engines
It is possible to use a mechanism based on a pistonless rotary engine such as the Wankel engine in place of the cylinders and valve gear of a conventional reciprocating steam engine. Many such engines have been designed, from the time of James Watt to the present day, but relatively few were actually built and even fewer went into quantity production; see link at bottom of article for more details. The major problem is the difficulty of sealing the rotors to make them steam-tight in the face of wear and thermal expansion; the resulting leakage made them very inefficient. Lack of expansive working, or any means of control of the cutoff is also a serious problem with many such designs. By the 1840's it was clear that the concept had inherent problems and rotary engines were treated with some derision in the technical press. However, the arrival of electricity on the scene, and the obvious advantages of driving a dynamo directly from a high-speed engine, led to something of a revival in interest in the 1880s and 1890s, and a few designs had some success.
Of the few designs that were manufactured in quantity, those of the Hult Brothers Rotary Steam Engine Company of Stockholm, Sweden, and the spherical engine of Beauchamp Tower are notable. Tower engines were used by the Great Eastern Railway to drive lighting dynamos on their locomotives, and by the Admiralty for driving dynamos on board the ships of the Royal Navy. They were eventually replaced in these niche applications by steam turbines.
Jet type
Invented by Australian engineer Alan Burns and developed in Britain by engineers at Pursuit Dynamics, this underwater jet engine uses high pressure steam to draw in water through an intake at the front and expel it at high speed through the rear. When steam condenses in water, a shock wave is created and is focused by the chamber to blast water out of the back. To improve the engine's efficiency, the engine draws in air through a vent ahead of the steam jet, which creates air bubbles and changes the way the steam mixes with the water.
Unlike in conventional steam engines, there are no moving parts to wear out, and the exhaust water is only several degrees warmer in tests. The engine can also serve as pump and mixer. This type of system is referred to as 'PDX Technology' by Pursuit Dynamics.
Rocket type
The aeolipile represents the use of steam by the reaction principle, although not for direct propulsion.
In more modern times there has been limited use of steam for rocketry—particularly for rocket cars. The technique is simple in concept, simply fill a pressure vessel with hot water at high pressure, and open a valve leading to a suitable nozzle. The drop in pressure immediately boils some of the water and the steam leaves through a nozzle, giving a significant propulsive force.
It might be expected that water in the pressure vessel should be at critical pressure; but in practice the pressure vessel has considerable mass, which reduces the acceleration of the vehicle. Therefore a much lower pressure is used, which permits a lighter pressure vessel, which in turn gives the highest final speed.
There are even speculative plans for interplanetary use. Although steam rockets are relatively inefficient in their use of propellant, this very well may not matter as the solar system is believed to have extremely large stores of water ice which can be used as propellant. Extracting this water and using it in interplanetary rockets requires several orders of magnitude less equipment than breaking it down to hydrogen and oxygen for conventional rocketry.[2]
Applications
Steam engines can be classified by their application:
Stationary engines
Stationary steam engines can be classified into two main types:
Vehicle engines
Steam engines have been used to power a wide array of types of vehicle:
Advantages
The strength of the steam engine for modern purposes is in its ability to convert heat from almost any source into mechanical work. Unlike the internal combustion engine, the steam engine is not particular about the source of heat. Most notably, without the use of a steam engine nuclear energy could not be harnessed for useful work, as a nuclear reactor does not directly generate either mechanical work or electrical energy—the reactor itself simply heats water. It is the steam engine which converts the heat energy into useful work. Steam may also be produced without combustion of fuel, through solar concentrators. A demonstration power plant has been built using a central heat collecting tower and a large number of solar tracking mirrors, (called heliostats).
Similar advantages are found in a different type of external combustion engine, the Stirling engine, which offers efficient power in a compact engine, but which is difficult to operate over a wide range of operating conditions, difficulties which are readily addressed by the modern hybrid vehicle.
Steam locomotives are especially advantageous at high elevations as they are not adversely affected by the lower atmospheric pressure. This was inadvertently discovered when steam engines operated at high altitudes in the mountains of South America were replaced by diesel-electric engines of equivalent sea level power. They were quickly replaced by much more powerful locomotives capable of producing sufficient power at high altitude.
In Switzerland (Brienz Rothhorn) and Austria (Schafberg Bahn) new rack steam locomotives have proved very successful. They were designed based on a 1930s design of Swiss Locomotive and Machine Works (SLM) but with all of today's possible improvements like roller bearings, heat insulation, light-oil firing, improved inner streamlining, one-man-driving and so on. These resulted in 60 percent lower fuel consumption per passenger and massively reduced costs for maintenance and handling. Economics now are similar or better than with most advanced diesel or electric systems. Also a steam train with similar speed and capacity is 50 percent lighter than an electric or diesel train, thus, especially on rack railways, significantly reducing wear and tear on the track. Also, a new steam engine for a paddle steam ship on Lake Geneva, the Montreux, was designed and built, being the world's first ship steam engine with an electronic remote control. The steam group of SLM in 2000 created a wholly-owned company called DLM to design modern steam engines and steam locomotives.
Efficiency
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To get the efficiency of an engine, divide the number of joules of mechanical work that the engine produces by the number of joules of energy input to the engine by the burning fuel. In general, the rest of the energy is dumped into the environment as heat. No pure heat engine can be more efficient than the Carnot cycle, in which heat is moved from a high temperature reservoir to one at a low temperature, and the efficiency depends on the temperature difference. Hence, steam engines should ideally be operated at the highest steam temperature possible, and release the waste heat at the lowest temperature possible.
In practice, a steam engine exhausting the steam to atmosphere will have an efficiency (including the boiler) of 5%, but with the addition of a condenser the efficiency is greatly improved to 25% or better. A power station with exhaust reheat, etc. will achieve 30% efficiency. Combined cycle in which the burning material is first used to drive a gas turbine can produce 60% efficiency. It is also possible to capture the waste heat using cogeneration in which the residual steam is used for heating. It is therefore possible to use about 90% of the energy produced by burning fuel—only 10% of the energy produced by the combustion of the fuel goes wasted into the atmosphere.
One source of inefficiency is that the condenser causes losses by being somewhat hotter than the outside world, although this can be mitigated by condensing the steam in a heat exchanger and using the recovered heat, for example to pre-heat the air being used in the burner of an external combustion engine.
The operation of the engine portion alone is not dependent upon steam; any pressurised gas may be used. Compressed air is sometimes used to test or demonstrate small model "steam" engines.
Festivals and museums
- Annual Steam Show in America North American Model Engineering Society (NAMES)
- Annual Steam-Up in America New England Wireless and Steam Museum
- The Newcomen Engine House, Dartmouth, Devon, England, UK
- Steam Era in Milton, Ontario
- Ontario Agricultural Museum in Milton, Ontario
- Missouri River Valley Steam Engine Association Back to the Farm Reunion in central Missouri, USA. This is not a steam-only festival, but it has always had a good showing of running steam engines.
- Hamilton Museum of Steam and Technology in Hamilton, Ontario. An old municipal pumphouse dating to 1860 with its original two Woolf Compound Rotative Beam Engines, one of which still operates.
- Kempton Park Steam Engines
- Kew Bridge Steam Museum
- Crofton Beam Engines
See also
External links